Total Production Process
We are fully equipped to manufacture
High-quality Molds
Manufacturing
Process
From design, machining, finishing, assembly, Die Spotting and Try Out
through to final quality inspection, we manufacture high-quality molds
with outstanding precision and durability.
Detailed Overview
Review & 3D Design
Pre-analysis and extraction of product requirements
3D modeling and finalized design
Machining
High-precision machining for accurate implementation of design and geometry
Finishing & Assembly
Precision finishing and assembly to complete mold performance
Die Spotting
Precision die-spotting to achieve mold accuracy and final fit
Try Out
Initial molding tests to verify mold performance and quality
Quality Inspection
Final verification of dimensional accuracy and quality stability through precise inspection
Review & 3D Design
After analyzing the customer’s product requirements, we carefully review the product’s function and structure to evaluate moldability
and quality stability. Based on this analysis data, we apply advanced 3D design technology to optimize the mold structure, eliminate potential issues
at an early stage, and verify mold quality in advance.
Machining
Based on the mold design data, we use precision machining equipment such as CNC machines, milling machines, and lathes to machine the mold material
into its exact shape. During this machining stage, we apply standardized procedures for each process and draw on our proven expertise to minimize dimensional
deviation and ensure excellent surface quality, enabling high-quality mold production with short lead times.
Finishing & Assembly
We remove burrs and minor surface defects from the machined mold components and perform finishing work to enhance overall surface quality.
After finishing, each part is precisely assembled according to the design specifications to ensure proper mold functionality and smooth operation.
Die Spotting
After analyzing the customer’s product requirements, we carefully review the product’s functions and structure to precisely evaluate moldability
and quality stability. Based on this analysis data, we apply advanced 3D design technology to optimize the mold structure, eliminate potential issues
at an early stage, and verify mold quality in advance.
Try Out
We repeatedly fit the upper and lower molds together (spotting) to finely adjust any interference and gaps at the contact surfaces. By using a spotting press,
we ensure shape conformity and high contact quality of the molding surfaces, securing dimensional stability and preventing molding defects. This process optimizes
mold opening and closing motion, surface pressure uniformity, and molding quality, thereby enhancing the stability of future mass production.
Quality Inspection
The completed mold is precisely inspected using shape measurement equipment and metrology instruments to verify dimensional accuracy and surface quality.
By comparing the results with molding test data, we conduct a final performance check of the mold and perform any necessary adjustments based on the inspection
results to ensure mold quality suitable for mass production.
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